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Durobi hypertherm plasma consumables kits Suitable For Powmax 45A-125A
Hypertherm 220777 - Plasma Cutting Torch Nozzle
Hypertherm 220816 - Plasma Cutting Electrode
Hypertherm 220817 - Plasma Cutting Retaining Cap
Hypertherm 220818 - Plasma Cutting Deflector Shield
Hypertherm 220819 - Plasma Cutting Shield
Hypertherm 220842 - Plasma Cutting Torch Head
Hypertherm 220854 - Plasma Cutting Swirl Ring
Hypertherm 220857 - Plasma Cutting Cable
The Hypertherm 220777, for instance, is a Duramax CopperPlus Electrode designed for use with Hypertherm's Powermax plasma systems. This electrode is known for its extended life and consistent performance, which can lead to lower operating costs and higher productivity.
Description: This is a high-performance cutting nozzle specifically designed for plasma cutting operations.
Features:
Optimized Gas Flow: Engineered to achieve efficient plasma flow, resulting in superior cutting precision.
High Durability: Constructed from advanced materials that resist wear and thermal damage.
Advantages:
Clean Cuts: Produces high-quality cuts with minimal slag, reducing the need for post-processing.
Extended Life: Designed to last longer than standard nozzles, decreasing replacement frequency and operational costs.
Applications:
Ideal for metal fabrication, automotive repair, and construction industries where precise cutting is crucial. Effectively handles various metals, including mild steel, stainless steel, and aluminum.
The Hypertherm 220816 is a set of nozzles for the Powermax series, specifically the 65 and 85 models. These nozzles are designed to withstand high-ampere operations, ensuring clean cuts and minimal downtime. They are compatible with both drag and mechanized cutting, as well as fine cutting and gouging, providing versatility in various applications.
Description: This electrode is crucial for maintaining a stable arc during plasma cutting.
Features:
Arc Stability: Designed to provide consistent arc initiation and stability, even under varying conditions.
High Thermal Resistance: Built to withstand the intense heat generated during cutting operations.
Advantages:
Reduced Downtime: With its long life, users experience fewer interruptions for electrode replacements.
Reliable Performance: Ensures that the plasma arc remains steady, contributing to uniform cutting quality.
Applications:
Suitable for diverse metal cutting applications, from thin sheets to thicker materials, making it versatile for use in various industries, including manufacturing and maintenance.
Another important consumable is the Hypertherm 220817 Shield Consumable, which is engineered to protect the nozzle from damage during the cutting process. This shield helps to extend the life of the nozzle and maintain the quality of the cut, especially when operating at higher amperages.
Description: A specialized cutting nozzle that provides distinct plasma flow characteristics for various applications.
Features:
Tailored Design: Optimized for specific materials or thicknesses, allowing for finer control over the cutting process.
Enhanced Cooling: Designed to dissipate heat effectively, maintaining performance during prolonged use.
Advantages:
Versatility: Capable of handling different cutting tasks, making it a valuable addition for shops with diverse projects.
Improved Cut Quality: Achieves cleaner cuts with reduced edge bevel, minimizing the need for secondary processing.
Applications:
Particularly effective in industries like aerospace and automotive, where precision and quality are paramount. Suitable for cutting both ferrous and non-ferrous metals.
The Hypertherm 220818 Drag Cutting Shield is designed to be used with a range of amperages from 15 to 85A. It plays a vital role in protecting the nozzle from double arcing, which can significantly reduce consumable life. This shield ensures a smoother cutting process and less maintenance required for the torch.
Description: This shield cap is essential for protecting the cutting nozzle from spatter and debris.
Features:
Protective Barrier: Shields the nozzle from contaminants that can affect performance and longevity.
Easy Installation: Designed for quick and straightforward replacement, minimizing downtime during operations.
Advantages:
Increased Nozzle Life: Helps extend the life of the nozzle by preventing damage, leading to less frequent replacements.
Consistent Cutting Quality: Maintains a clean working area, ensuring optimal cutting conditions.
Applications:
Critical in high-volume cutting environments where metal spatter is common, such as in fabrication shops and heavy manufacturing.
The Hypertherm 220819 is a nozzle package that contains 25 pieces, compatible with the Duramax torch series. These nozzles are designed for high-performance cutting and are suitable for a variety of materials and thicknesses, ensuring precision and efficiency in cutting operations.
Description: Another high-performance cutting nozzle that supports a wide range of applications.
Features:
Optimized Plasma Flow: Designed to provide enhanced gas flow, improving cut quality and speed.
Robust Construction: Made from materials that withstand thermal and mechanical stress, ensuring durability.
Advantages:
Longer Life: Reduces the need for frequent nozzle changes, contributing to lower operational costs.
High Efficiency: Achieves faster cutting speeds without compromising on quality, boosting productivity.
Applications:
Ideal for fabrication shops and industrial applications where both speed and precision are necessary, handling a variety of metals effectively.
The Hypertherm 220842 is a package of five replacement electrodes for Hypertherm's 65 and 85 plasma systems. These electrodes are made with patented technology that provides faster cut speeds, superior cut quality, and a longer consumable life. They are suitable for use in various cutting applications, including drag cutting, mechanized cutting, fine cutting, and gouging.
Description: This retaining cap secures the nozzle during operation, ensuring stability and alignment.
Features:
Secure Fit: Designed to hold the nozzle in position, preventing misalignment that could affect cut quality.
Durable Material: Built to withstand the rigors of plasma cutting environments.
Advantages:
Operational Integrity: Ensures that the cutting components remain securely in place, contributing to consistent performance.
User-Friendly: Easy to install and replace, facilitating quick maintenance.
Applications:
Essential in any plasma cutting setup, particularly where precision is critical, such as in metal fabrication and construction projects.
The Hypertherm 220854 and Hypertherm 220857 parts are specific to Hypertherm's plasma cutting systems, designed to maintain the high standards of performance and reliability that users expect from the brand. While detailed information on these specific parts is not available in the provided search results, it can be inferred that they are likely related to the performance and maintenance of Hypertherm's cutting systems.
Description: A protective shield cap designed to enhance the longevity of nozzles during cutting operations.
Features:
Superior Protection: Shields against spatter, debris, and thermal damage.
Efficient Cooling: Helps maintain lower temperatures for the nozzle, preventing overheating.
Advantages:
Extended Nozzle Life: Protects critical components, leading to fewer replacements and lower costs.
Improved Cutting Efficiency: Keeps the cutting area clean, which is vital for maintaining quality and speed.
Applications:
Widely used in various industries where metal cutting is performed, including automotive, construction, and heavy manufacturing.
Description: A high-performance nozzle optimized for specific cutting profiles and applications.
Features:
Specialized Plasma Flow: Tailored for efficient cutting of particular materials, enhancing performance.
Durable Design: Resists wear and thermal degradation, suitable for high-volume cutting operations.
Advantages:
High-Quality Cuts: Produces clean cuts with minimal need for post-processing, saving time and resources.
Versatile Use: Effective across a range of materials and thicknesses, making it adaptable for various projects.
Applications:
Ideal for manufacturing environments, especially for tasks requiring precise and intricate cutting, such as in the aerospace and automotive sectors.
The Hypertherm 220975 is a nozzle designed for the Duramax Hyamp series, offering compatibility with a range of current ratings. This nozzle is engineered for high-performance cutting, providing clean cuts and efficient operation, which is essential for industrial applications where precision and speed are critical.
Precision Design: The nozzle is optimized for specific plasma flow characteristics, ensuring clean, precise cuts.
Durable Materials: Made from high-quality materials that withstand extreme temperatures and wear, contributing to its longevity.
Enhanced Cooling: Designed to facilitate better cooling, which helps maintain consistent performance during prolonged cutting operations.
Improved Cutting Quality: Produces high-quality cuts with minimal dross, reducing the need for secondary processing.
Extended Lifespan: The robust construction minimizes the frequency of replacements, leading to cost savings over time.
Versatile Applications: Suitable for a wide range of materials, including mild steel, stainless steel, and aluminum, making it adaptable for various cutting tasks.
Metal Fabrication: Ideal for use in fabrication shops where precision and efficiency are critical.
Automotive Repair: Useful in automotive applications for cutting and shaping metal parts.
Construction: Effective for various construction tasks, including steel framing and structural components.
The Hypertherm 220990 is a Duramax cutting nozzle with a current rating of 105A. This nozzle is designed for the MAX 100A/DURAMAX 105 plasma torches, ensuring compatibility and high-performance cutting. It contributes to the overall efficiency of the plasma cutting process, with features that support faster cut speeds and consistent quality.
Key Features
Precision Engineering: The nozzle is crafted to deliver a focused plasma arc, ensuring clean and accurate cuts.
High-Quality Materials: Made from durable materials that can withstand high temperatures and wear, enhancing longevity.
Efficient Cooling Design: Features an advanced design that promotes effective cooling, preventing overheating during extended cutting sessions.
Superior Cut Quality: Produces clean cuts with minimal slag, which reduces the need for post-processing and improves overall efficiency.
Extended Service Life: Built to last, reducing the frequency of replacements and lowering operational costs.
Versatile Compatibility: Suitable for a wide range of metals, including mild steel, stainless steel, and aluminum, making it adaptable for various cutting tasks.
Metal Fabrication: Perfect for use in fabrication shops where precision and speed are essential.
Automotive Industry: Ideal for cutting and shaping metal components in automotive repair and manufacturing.
Construction: Useful for structural steel cutting and other construction-related tasks.
1、Wide Range of Products: A large amount of consumables for different plasma cutting and welding systems (Hypertherm, ESAB, P80, Trafimet, Kjellberg, PT31, etc.). We offer a very large range of products models and types for a variety of applications and equipment.
2、Durable Materials and Manufacturing: All our consumables are made of high-quality materials that are manufactured using up-to-date manufacturing methods and technologies. Our products are manufactured through the use of advanced manufacturing facilities, with advanced equipment and CNC processing tools imported from Japan and Germany, so that we can ensure stable quality, accuracy and consistency of our products.
3、Using only Innovative and Cutting Edge technology: Always one step ahead of the pack. Our consumables are built for peak performance, longer life, and better compatibility on the back of constant investment in research and development for innovative solutions to give our products a competitive edge.
4、Tailored Solutions And Expertise – Our skilled professionals work closely with clients to develop and deliver customized solutions tailored to their specific needs. We can deliver a superior knowledge base and insights into how to maximize your processes through our expertise in plasma cutting and welding consumables.
5、Affordable and Value-for-Money: We sell high-quality consumables at reasonable prices so you make the most of your investment. We are result oriented and believe in providing quality services to clients at the most competitive prices.
6、Customer-Focused: At the heart of everything we do is customer satisfaction. Our goal is to establish a long-term partnership based on mutual trust and cooperation, and our team is always here to provide fast and reliable support, meeting your needs and solving your problems.
7、High Quality: We provide high-quality plasma cutting consumables that are designed to offer reliability and performance. Our products provide exceptional cutting accuracy, material compatibility, and added durability, which revolutionizes the different plasma cutting and welding operations for both small-scale and large-scale industries in the most efficient way possible, allowing professionals to always have reliable consumables that deliver consistent performance on their projects.
ITEM | PART NO. | DESCRIPTION |
1 | Hypertherm 220818 | Shield 45A-85A Hand |
Hypertherm 220817 | Shield 45A-85A Machine | |
Hypertherm 220993 | Shield 105 Machine | |
Hypertherm 220976 | Shield 125 Machine | |
2 | Hypertherm 220854 | Retaining cap 45A-105A |
Hypertherm 220977 | Retaining cap 125A | |
3 | Hypertherm 220941 | Nozzle 45A |
Hypertherm 220819 | Nozzle 65A | |
Hypertherm 220816 | Nozzle 85A | |
Hypertherm 220990 | Nozzle 105A | |
Hypertherm 220975 | Nozzle 125A | |
4 | Hypertherm 220842 | Electrode 45A-105A (SC) |
Hypertherm 220777 | Electrode 45A-105A (SC) | |
5 | Hypertherm 220857 | Swirl ring 45A-85A |
Hypertherm 220994 | Swirl ring 105A | |
Hypertherm 220997 | Swirl ring 125A |
When cut quality is poor, follow the guidelines below to determine if consumable parts need replacement. Inspect all parts fordirt, debris, and excess o-ring lubricant and clean as necessary.
| Part | PICTURE | Inspection Item | Corrective Action |
| Shield cap |  | Dents, cracks | Replace Shield cap |
| Shield |  |
Center hole is not round Dents and nicks O-ring is dry O-ring is damaged |
Replace the Shield Replace the Shield Apply a thin layer of O-ring lubricant Replace the Shield |
| Nozzle retaining cap |  |
Center hole is not round Dents, cracks Dry O-ring Damaged O-ring |
Replace the Nozzle retaining cap Replace the Nozzle retaining cap Apply a thin layer of O-ring lubricant Replace the Nozzle retaining cap |
| Nozzle |  |
Center hole is not round Corrosion or flashover O-ring is dry O-ring is damaged |
Replace the Nozzle Replace the Nozzle Apply a thin layer of O-ring lubricant Replace the Nozzle |
| Swirl ring |  |
Damaged Clogged holes Dried O-rings Damaged O-rings |
Replace swirl ring Blow out with compressed air. If the blockage cannot be cleared,Replace the swirl ring Apply a thin layer of O-ring lubricant Replace the swirl ring |
| Electrode |  |
Depth of pits Corrosion or flashover O-ring drying O-ring damage |
If the center pit is deeper than 0.040" (1mm) for copper electrodes or 0.098" (2.5mm) for silver electrodes, replace the electrode. Replace electrode Apply a thin layer of O-ring lubricant Replace electrode |
1. Established Expertise:
Founded in 2016, we have quickly gained a strong reputation in the industry, backed by years of specialized experience in plasma cutting and welding consumables.
2. Diverse Product Range:
Our extensive portfolio includes various models of plasma consumables, catering to different brands such as Hypertherm, ESAB, P80, Trafimet, Kjellberg, and PT31, as well as essential components like electrodes, nozzles, and shields.
3. Advanced Manufacturing Facilities:
Our 5,000㎡ factory is equipped with state-of-the-art manufacturing equipment and CNC machining tools imported from Japan and Germany, ensuring high-quality production standards.
4. High Production Capacity:
We maintain a robust production capability, with the ability to produce over 2,000 sets per month, meeting the demands of our customers efficiently.
5. Innovation Through Patents:
With more than 20 patents, we are committed to innovation and continuous improvement in our product offerings, enhancing performance and reliability.
6. Quality Assurance:
Our cutting-edge resources and rigorous quality control processes enable us to deliver products that meet the highest industry standards for performance and durability.
1. Precision Engineering
Each consumable is meticulously engineered using state-of-the-art CNC machining technology. This ensures precise dimensions, tight tolerances, and optimal fit, guaranteeing clean, accurate cuts with minimal kerf width.
2. High-Quality Materials
DUROBI utilizes premium-grade materials in the production of its consumables. This enhances durability and ensures resistance to high temperatures, minimizing wear and tear and increasing the overall lifespan of the consumables.
3. Enhanced Performance
The advanced design and engineering of DUROBI's consumables optimize cutting performance. Improved heat dissipation, efficient cooling mechanisms, and innovative geometries enable faster cutting speeds, superior cut quality, and increased productivity.
4. Versatility and Compatibility
DUROBI's plasma cutting consumables are designed to be compatible with a wide range of plasma cutting systems. This compatibility allows seamless integration with existing equipment, eliminating the need for costly modifications and ensuring a hassle-free experience for customers.
5. Cost-Effective Solution
By providing extended service life and exceptional cutting performance, DUROBI's consumables offer a cost-effective solution for businesses. Reduced downtime, increased efficiency, and minimized consumable replacement frequency result in significant cost savings over time.
6. Customer Satisfaction
Our commitment to quality and innovation ensures that our products meet the highest standards. With DUROBI, you can expect reliable performance, exceptional support, and a solution tailored to your needs.
John D., USA: "The quality of the replacement consumables from DUROBI is outstanding. They fit perfectly and perform just as well, if not better, than the originals. Highly recommended!"
Elena S., Germany: "I’ve been using their electrodes and nozzles for months, and I’m very impressed with their durability. The customer service is also exceptional. A reliable partner for our welding needs!"
Raj P., India: "CHANGZHOU DUROBI offers a comprehensive range of consumables that are cost-effective and high-quality. The swirl rings and shield caps have significantly improved our cutting efficiency."
Michael T., Australia: "We switched to DUROBI’s products for our plasma cutting needs, and it was a game-changer. The performance is consistent, and the price point is unbeatable. We will definitely keep ordering!"
Sara L., Canada: "I appreciate the innovation and quality that DUROBI brings to the table. Their replacement parts are reliable and have exceeded our expectations in both performance and lifespan."
Carlos M., Brazil: "The variety of consumables available is impressive! From nozzles to electrodes, everything we’ve tried has been top-notch. DUROBI has become our go-to supplier for plasma cutting consumables."
Q: What types of consumables do you offer for plasma cutting?
A: We provide a wide range of consumables including shield caps, shields, nozzle retaining caps, nozzles, swirl rings, and electrodes for brands like Hypertherm, ESAB, P80, Trafimet, Kjellberg, and PT31.
Q: Are your replacement consumables compatible with original equipment?
A: Yes, our replacement consumables are designed to be fully compatible with the original equipment from the mentioned brands, ensuring optimal performance and fit.
Q: How do your consumables compare in quality to the originals?
A: Our consumables are manufactured using high-quality materials and advanced production techniques, ensuring they meet or exceed the performance of original parts in terms of durability and efficiency.
Q: What is the lead time for orders?
A: The lead time for orders typically ranges from 5 to 15 business days, depending on the quantity and specific products ordered. We strive to fulfill orders as quickly as possible.
Q: Do you offer bulk purchase discounts?
A: Yes, we do offer discounts for bulk purchases. Please contact our sales team for more information on pricing and available discounts based on your order volume.
Q: What is your warranty policy on consumables?
A: We stand by the quality of our products and offer a warranty on our consumables. If you experience any defects or issues, please reach out to our customer service team for assistance with replacements or refunds.
We take pride in our state-of-the-art production facilities, which house multiple advanced manufacturing equipment and CNC machining tools imported from Japan and Germany. These cutting-edge resources enable us to ensure the high quality and precision of our plasma cutting consumables.
E-mail: alice@durobitech.com
Mobile: 86-18018220289
WhatsApp: +86-18018220289
Add: Hutang Science and Technology Industrial Park, Wujin District,Changzhou, Jiangsu, China
