Product Detail
| ITEM | PART NO. | DESCRIPTION |
1 | Hypertherm 220747 | Shield Cap 30A-50A-80A-130A |
| Hypertherm 220637 | Shield Cap 200A-260A-400A |
2 | Hypertherm 220194 | Shield 30A |
| Hypertherm
220555 | Shield 50A |
| Hypertherm
220819 | Shield 80A |
| Hypertherm
220183 | Shield 130A |
| Hypertherm
220761 | Shield 200A |
| Hypertherm
220756 | Shield 260A |
| Hypertherm
220636 | Shield 400A |
3 | Hypertherm
220754 | Retaining cap 30A-50A |
| Hypertherm
220756 | Retaining cap 80A-130A |
| Hypertherm
220757 | Retaining cap 200A |
| Hypertherm
220760 | Retaining cap 260A |
| Hypertherm
220635 | Retaining cap 400A |
4 | Hypertherm
220193 | Nozzle 30A |
| Hypertherm
220554 | Nozzle 50A |
| Hypertherm
220188 | Nozzle 80A |
| Hypertherm
220182 | Nozzle 130A |
| Hypertherm
220354 | Nozzle 200A |
| Hypertherm
220439 | Nozzle 260A |
| Hypertherm
220632 | Nozzle 400A |
5 | Hypertherm
220180 | Swirl ring 30A |
| Hypertherm
220553 | Swirl ring 50A |
| Hypertherm
220179 | Swirl ring 80-130A |
| Hypertherm
220353 | Swirl ring 200A |
| Hypertherm
220436 | Swirl ring 260A |
| Hypertherm
220631 | Swirl ring 400A |
6 | Hypertherm
220192 | Electrode 30A
(Brazing) (SC) |
| Hypertherm
220552 | Electrode 50A
(Brazing) (SC) |
| Hypertherm
220187 | Electrode 80A
(Brazing) (SC) |
| Hypertherm
220181 | Electrode 130A
(Brazing) (SC) |
| Hypertherm
220352 | Electrode 200A
(Brazing) (SC) |
| Hypertherm
220435 | Electrode 260A
(Brazing) (SC) |
| Hypertherm
220629 | Electrode 400A
(Brazing) (SC) |
7 | Hypertherm
220340 | Water tube
30A-50A-80A-130A-200A-260A |
| Hypertherm
220571 | Water tube
400A |
The hypertherm plasma consumables numbers 220179, 220181, 220182, 220637, 220747, 220189, and 220352 refer to various essential components used in Hypertherm plasma cutting systems, each designed to enhance performance and ensure reliability.
hypertherm 220179: This part is typically a nozzle that shapes the plasma arc for precise cutting.
hypertherm 220181: Often an electrode, crucial for initiating and maintaining the plasma arc during cutting operations.
hypertherm 220182: This may refer to a swirl ring that stabilizes the plasma arc, improving overall cut quality.
hypertherm 220637: Usually a shield cup that protects the nozzle and electrode from wear during operation.
hypertherm 220747: This part might be a retaining cap, securing various components within the torch assembly.
hypertherm 220189: Typically a consumable that aids in effective cutting, ensuring optimal performance.
hypertherm 220352: This often refers to a contact tip, helping to establish the electrical connection necessary for plasma cutting.
Hypertherm 220747
Description: This is a high-performance cutting nozzle designed specifically for plasma cutting applications.
Functionality: It optimizes plasma flow, ensuring precision and high-quality cuts across various materials. The design allows for efficient heat distribution.
Durability: Constructed from durable materials, it withstands extreme heat and wear, making it ideal for heavy-duty use.
Applications: Hypertherm 220747 commonly used in metal fabrication, automotive repair, and construction industries where precision cutting is essential.
Compatibility: Hypertherm 220747 fits seamlessly with HPR80-130-260-400XD® systems, ensuring reliable and efficient operation.
Hypertherm 220179
Description: This electrode is critical for maintaining the arc stability in plasma cutting operations.
Functionality: Hypertherm 220179 generates the necessary heat to create the plasma arc, which is essential for effective cutting. A stable arc contributes to better cut quality.
Durability: Designed for longevity, it can endure the high temperatures and pressures of plasma cutting while maintaining performance.
Applications: Hypertherm 220179 ideal for a variety of industrial applications, including thick metal cutting and intricate designs.
Compatibility: Specifically engineered for use in HPR series plasma systems, ensuring optimal performance.
Hypertherm 220181
Description: A protective shield cap that safeguards the nozzle from contamination and damage.
Functionality: Hypertherm 220181 helps maintain the integrity of the cutting process by protecting the nozzle from spatter and other debris.
Durability: Hypertherm 220181 Made from high-quality materials to withstand the harsh conditions of plasma cutting.
Applications: Essential for environments where metal spatter is prevalent, ensuring longevity of the nozzle and consistent cutting quality.
Compatibility: Works perfectly with HPR80-130-260-400XD® models, enhancing overall system functionality.
Hypertherm 220182
Description: An alternative cutting nozzle option for specialized applications.
Functionality: Hypertherm 220182 Designed for specific cutting tasks that require different plasma flow characteristics, optimizing the cutting process.
Durability: Built with robust materials to handle the heat and wear associated with high-performance cutting.
Applications: Versatile in use,Hypertherm 220182 suitable for various materials and thicknesses, making it a valuable addition to any cutting toolkit.
Compatibility: Compatible with HPR80-130-260-400XD® systems, ensuring effective performance across different scenarios.
Hypertherm 220637
Description: This retaining cap secures the nozzle in place during operation.
Functionality: Hypertherm 220637 ensures proper alignment of the nozzle, preventing any misalignment that could affect cutting quality.
Durability: Hypertherm 220637 Designed to withstand the rigors of plasma cutting, providing a stable and secure fit.
Applications: Critical for maintaining operational integrity, especially in high-volume cutting environments.
Compatibility: Fits seamlessly with HPR80-130-260-400XD® models, enhancing the overall effectiveness of the plasma cutting system.
Hypertherm 220189
Description: Another specialized cutting nozzle that offers unique features for specific applications.
Functionality: Optimizes plasma flow for enhanced control over the cutting process, allowing for intricate cuts.
Durability: Hypertherm 220189 Engineered for high-performance use, it resists wear and maintains cutting efficiency over time.
Applications: Perfect for detailed metalwork and applications requiring precision cutting.
Compatibility: Hypertherm 220189 Designed specifically for HPR plasma systems, ensuring reliable operation.
Hypertherm 220352
Description: This part serves as an additional nozzle option for various cutting needs.
Functionality: Hypertherm 220352 provides an efficient plasma flow, contributing to effective and clean cuts across different materials.
Durability: Constructed from high-quality materials to ensure longevity and consistent performance in demanding conditions.
Applications: Hypertherm 220352 Suitable for a range of industrial applications where precision and efficiency are required.
Compatibility: Works effectively with HPR80-130-260-400XD® systems, making it a versatile addition to any plasma cutting setup.
These hypertherm plasma consumables are vital for maintaining the efficiency, accuracy, and durability of Hypertherm plasma cutting equipment across various applications.
Check for damage
When cut quality is poor, follow the guidelines below to determine if consumable parts need replacement. Inspect all parts fordirt, debris, and excess o-ring lubricant and clean as necessary.
| Part | PICTURE | Inspection Item | Corrective Action |
|
Shield cap
|  |
Dents, cracks
|
Replace Shield cap
|
|
Shield
|  |
Center hole is not round Dents and nicks O-ring is dry O-ring is damaged
|
Replace the Shield Replace the Shield Apply a thin layer of O-ring lubricant Replace the Shield
|
|
Nozzle retaining cap
|  |
Center hole is not round Dents, cracks Dry O-ring Damaged O-ring
|
Replace the Nozzle retaining cap Replace the Nozzle retaining cap Apply a thin layer of O-ring lubricant Replace the Nozzle retaining cap
|
|
Nozzle
|  |
Center hole is not round Corrosion or flashover O-ring is dry O-ring is damaged
|
Replace the Nozzle Replace the Nozzle Apply a thin layer of O-ring lubricant Replace the Nozzle
|
|
Swirl ring
|  |
Damaged Clogged holes Dried O-rings Damaged O-rings
|
Replace swirl ring Blow out with compressed air. If the blockage cannot be cleared,Replace the swirl ring Apply a thin layer of O-ring lubricant Replace the swirl ring
|
|
Electrode
|  |
Depth of pits Corrosion or flashover O-ring drying O-ring damage
|
If the center pit is deeper than 0.040" (1mm) for copper electrodes or 0.098" (2.5mm) for silver electrodes, replace the electrode. Replace electrode Apply a thin layer of O-ring lubricant Replace electrode
|
Company Advantages
1. Established Expertise:
Founded in 2016, we have quickly gained a strong reputation in the industry, backed by years of specialized experience in plasma cutting and welding consumables.
2. Diverse Product Range:
Our extensive portfolio includes various models of plasma consumables, catering to different brands such as Hypertherm, ESAB, P80, Trafimet, Kjellberg, and PT31, as well as essential components like electrodes, nozzles, and shields.
3. Advanced Manufacturing Facilities:
Our 5,000㎡ factory is equipped with state-of-the-art manufacturing equipment and CNC machining tools imported from Japan and Germany, ensuring high-quality production standards.
4. High Production Capacity:
We maintain a robust production capability, with the ability to produce over 2,000 sets per month, meeting the demands of our customers efficiently.
5. Innovation Through Patents:
With more than 20 patents, we are committed to innovation and continuous improvement in our product offerings, enhancing performance and reliability.
6. Quality Assurance:
Our cutting-edge resources and rigorous quality control processes enable us to deliver products that meet the highest industry standards for performance and durability.
why choose us?
1. Precision Engineering
Each consumable is meticulously engineered using state-of-the-art CNC machining technology. This ensures precise dimensions, tight tolerances, and optimal fit, guaranteeing clean, accurate cuts with minimal kerf width.
2. High-Quality Materials
DUROBI utilizes premium-grade materials in the production of its consumables. This enhances durability and ensures resistance to high temperatures, minimizing wear and tear and increasing the overall lifespan of the consumables.
3. Enhanced Performance
The advanced design and engineering of DUROBI's consumables optimize cutting performance. Improved heat dissipation, efficient cooling mechanisms, and innovative geometries enable faster cutting speeds, superior cut quality, and increased productivity.
4. Versatility and Compatibility
DUROBI's plasma cutting consumables are designed to be compatible with a wide range of plasma cutting systems. This compatibility allows seamless integration with existing equipment, eliminating the need for costly modifications and ensuring a hassle-free experience for customers.
5. Cost-Effective Solution
By providing extended service life and exceptional cutting performance, DUROBI's consumables offer a cost-effective solution for businesses. Reduced downtime, increased efficiency, and minimized consumable replacement frequency result in significant cost savings over time.
6. Customer Satisfaction
Our commitment to quality and innovation ensures that our products meet the highest standards. With DUROBI, you can expect reliable performance, exceptional support, and a solution tailored to your needs.
Customer Testimonials
John D., USA: "The quality of the replacement consumables from DUROBI is outstanding. They fit perfectly and perform just as well, if not better, than the originals. Highly recommended!"
Elena S., Germany: "I’ve been using their electrodes and nozzles for months, and I’m very impressed with their durability. The customer service is also exceptional. A reliable partner for our welding needs!"
Raj P., India: "CHANGZHOU DUROBI offers a comprehensive range of consumables that are cost-effective and high-quality. The swirl rings and shield caps have significantly improved our cutting efficiency."
Michael T., Australia: "We switched to DUROBI’s products for our plasma cutting needs, and it was a game-changer. The performance is consistent, and the price point is unbeatable. We will definitely keep ordering!"
Sara L., Canada: "I appreciate the innovation and quality that DUROBI brings to the table. Their replacement parts are reliable and have exceeded our expectations in both performance and lifespan."
Carlos M., Brazil: "The variety of consumables available is impressive! From nozzles to electrodes, everything we’ve tried has been top-notch. DUROBI has become our go-to supplier for plasma cutting consumables."
FAQ
Q: What types of consumables do you offer for plasma cutting?
A: We provide a wide range of consumables including shield caps, shields, nozzle retaining caps, nozzles, swirl rings, and electrodes for brands like Hypertherm, ESAB, P80, Trafimet, Kjellberg, and PT31.
Q: Are your replacement consumables compatible with original equipment?
A: Yes, our replacement consumables are designed to be fully compatible with the original equipment from the mentioned brands, ensuring optimal performance and fit.
Q: How do your consumables compare in quality to the originals?
A: Our consumables are manufactured using high-quality materials and advanced production techniques, ensuring they meet or exceed the performance of original parts in terms of durability and efficiency.
Q: What is the lead time for orders?
A: The lead time for orders typically ranges from 5 to 15 business days, depending on the quantity and specific products ordered. We strive to fulfill orders as quickly as possible.
Q: Do you offer bulk purchase discounts?
A: Yes, we do offer discounts for bulk purchases. Please contact our sales team for more information on pricing and available discounts based on your order volume.
Q: What is your warranty policy on consumables?
A: We stand by the quality of our products and offer a warranty on our consumables. If you experience any defects or issues, please reach out to our customer service team for assistance with replacements or refunds.